Launch Mechanical Design Engineer(m/w/d), Exterior - Gigafactory Berlin-Brandenburg

☞ Tesla

Aussicht: 206

Update Tag: 24-10-2024

Ort: Grünheide Brandenburg

Kategorie: Hohe Technologie Mechanische / Technische Elektrik / Elektronik IT - Software

Industrie: Automotive Renewables & Environment Utilities

Position: Entry level

Jobtyp: Full-time

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Jobinhalt

The Role

You will be responsible for designing, releasing and launching components for future vehicle lines including, but not limited to Front & Rear Fascia Assemblies, Exterior Trim, Underbody and Underhood Trim and Structures meeting all fit and finish requirements.

You will be part of the team that creates and executes complex exterior vehicle systems in terms of styling, function and quality.

As a launch engineer, you will be responsible for the continued ramp, stabilization, optimization, and holistic sustaining of exterior parts & assemblies. Launch is more than simply achieving Start-of-Production; that’s just the beginning. It’s about the continuity afterwards and continually launching various improvement efforts.

You will report to the Engineering Manager of Exterior Systems.

Responsibilities

Design, release and launch exterior components and subsystems, aligned with program product profile with responsibilities to include:
  • Deliver customer-driven exterior system targets for craftsmanship, function, cost and weight;
  • Participate in the iterative process with the Tesla design/styling studio to deliver the optimal balance of form vs. function vs. cost;
  • Detail design including datum & fixation strategy, GD&T;
  • Complete and release component & sub system design, utilizing a mix of in-house design and supplier engineering where required;
  • Utilize DFSS methodologies as appropriate during the design, validation and launch of the program;
  • Interpret CAE simulation results and integrate recommendations into product design;
  • Collaborate with key suppliers for approving tooling designs for block out and manufacturing;
  • Support overall vehicle development milestones and prototype/production build events;
  • Collaborate with cross-functional teams within the Tesla Vehicle Engineering, Manufacturing Engineering and Procurement groups to ensure system manufacturing and assembly feasibility and serviceability.
  • Responsible for technical documentation to include DFMEAs, DVP&R’s;
  • Take over design responsibility supporting BOM changes, design revisions, CAs and DEVs during production: launch, ramp and sustaining phase;
  • Collaborate with Manufacturing, Process, and Quality to solve yield barriers and scrap issues;
  • Fully understand the factory process and equipment;
  • Root-Cause & Corrective Analysis for production issues.
Requirements
  • A major in Mechanical Engineering (MSME preferred) or hands-on development experience in automotive exterior trim area;
  • Evidence of following the design process from initial concept stages through tooling release and production launch, having completed 3D and 2D CAD in Catia V5 or V6;
  • Experience managing suppliers for product development;
  • Have a good mix of designing a variety of materials (stamped, injection mold, cast, etc.) and designing kinematics/ mechanisms;
  • Understand the fundamental differences in design and engineering between low/high volume production, entry/premium vehicle systems and have examples or a portfolio of completed programs;
  • Utilize DFSS methodologies as appropriate during the design, validation and launch of the programs;
  • Strong skills in the development of specifications, DFMEAs, DVP&R’s and other technical documents;
  • Demonstrate an ability to manage difficult projects with tight timing constraints and provide examples of such scenarios throughout your career;
  • Experience with various manufacturing processes such as plastic injection molding, thermoforming, SMC, bonding, etc.
  • Preferred experience in designing for high volume assembly, both manual and automated;
  • Experience defining test plans, designing test setups, and analyzing data;
  • A detail oriented personality with solid documentation and reporting skills;
  • Fluent skills in both German and English.
What We Offer

You will be working in our state-of-the-art Gigafactory where you solve the world’s most interesting problems with the best and brightest people who share a passion to change the world. Tesla’s compensation package includes competitive salary and Tesla shares or bonusses. Typical benefits that are offered are a pension program, 30 vacation days, employee insurances, relocation and commuting support.
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Frist: 08-12-2024

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